Industry moves to fiber-based solutions as recyclability and consumer demands rise

Brand owners will now have access to enhanced folding carton printing capabilities—including exotic inks and coatings—with an improved cost profile that will heighten their shelf presence. PaperWorks Industries has invested $3 million in a sheet-fed lithographic press at its Greensboro, N.C. facility which will enable many value-added enhancements in a single pass that traditionally take two- and three-passes to achieve. These include matte and metallic inks, specialty coatings and pigments—plus seven-color printing. The capability is driven by the press' unique configuration. "Brand owners and private label packagers are constantly looking for ways to grab the consumer's attention with eye-catching package design. Traditionally, carton printers would have to run the board through a press additional times to gain the heightened visual and/or tactile effects. However, earmarking additional funds for enhanced shelf impact may not always be feasible. Our new one-pass printing capability creates visual attributes in a fast and cost-effective manner," said Brandon Clairmont, senior vice president, packaging sales and marketing, PaperWorks. Click Read More below for additional information.

Nine Dragons Paper, the biggest manufacturer of packaging paper in China, has commissioned Voith to build and deliver three XcelLine paper machines for the production of high performance testliner and white top testliner. The three lines will further strengthen the paper manufacturer’s leading position in the packaging paper segment. The commissioning of the machines is planned for 2022 and 2023. “We are delighted to have received the orders from China’s largest packaging paper manufacturer Nine Dragons and we look forward to our renewed collaboration on a partnership basis,” says Hanson Zhao, Vice President Sales & Application Asia at Voith Paper. The planned daily production volume of the three identical paper machines is especially high: approximately 2,400 metric tons each, at production speeds of 1,400 m/min. In order to meet these requirements, the components must be extremely high-performing and robust. The elaborate former design of the machines, which are equipped with a DuoFormer DII E, allows for the required speed with high basis weights at the same time.

Mondi has collaborated with German machine supplier beck packautomaten to create a functional paper solution that has the potential to revolutionise eCommerce by replacing plastic packaging and creating right-sized packaging for a wide range of products. Mondi’s FunctionalBarrier Paper is 95% paper and features enhanced barrier properties to guarantee premium product protection against water vapour and moisture. This is essential for many products being shipped, including electronic goods. The paper is made with a higher strength, enabling it to carry heavier items without breakage. It is responsibly sourced, made of renewable materials and recyclable in existing recycling streams throughout Europe. Beck’s automated packing machine ensures that products of different sizes are packed according to their requirements. The machine measures the packed goods and calculates the paper needed, reducing excess usage of the material and thereby minimising waste and costs. Stable sealing of Mondi’s paper on all four sides of the packaging ensures that it meets logistics requirements and protects goods in transit - as successfully proven during tests in Mondi’s ISTA certified lab in its Bupak plant.